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DIY Vapor Barrier

Posted: Tue Jun 09, 2020 9:43 pm
by yoshi234
Honda has discontinued the vapor/moisture barrier so decided to make my own. Fairly easy process :thumbup:

Before:
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I found that the easiest way to remove all the gooey mess was to scrape off as much as possible with an old key card/credit card. Then wet down some paper towels with WD-40 and pat the residuals to loosen. Go back over while wiping. Do a final cleaning w/ degreaser or rubbing alcohol.
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Cut out a piece of 6mil poly sheeting. 37x18" Tape onto door and trace out the area where the butyl tape will be applied.
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Cut about an 1" outside those lines. Apply the butyl tape in the recessed area and press on new vapor barrier. Anywhere a hole needs to be cut, I placed clear tape over the area to reinforce it. Done :beer:
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Parts used:
6mil poly sheeting
https://amzn.to/2XJ1jsr

butyl tape
https://amzn.to/2AeoLok

Re: DIY Vapor Barrier

Posted: Tue Jun 09, 2020 9:57 pm
by Stin1
What was the temperature? I did mine in 110 + temps, and the humidity was high. The floor was and everything had goo everywhere. Every other 96-01 Honda they are like dried bubble gum.

Re: DIY Vapor Barrier

Posted: Tue Jun 09, 2020 10:00 pm
by Little_Nolan
Hey this is pretty neat. I have always tried to reuse or "salvage" the factory stuff. Good thinking!

Thanks for posting this.

Re: DIY Vapor Barrier

Posted: Tue Jun 09, 2020 10:41 pm
by Dave7CDMTYPER
Very helpful! Thanks for the links btw. Ordered the parts, will need to do this on my gs-r driver's door sometime.

You have type r speakers too. :trophy:

Re: DIY Vapor Barrier

Posted: Wed Jun 10, 2020 9:04 am
by yoshi234
Stin1 wrote: Tue Jun 09, 2020 9:57 pm What was the temperature? I did mine in 110 + temps, and the humidity was high. The floor was and everything had goo everywhere. Every other 96-01 Honda they are like dried bubble gum.
I think it was low 80's when I did this? Driver's side was worse where the goo had slid down into the door. :?

Re: DIY Vapor Barrier

Posted: Wed Jun 10, 2020 9:10 am
by yoshi234
Dave7CDMTYPER wrote: Tue Jun 09, 2020 10:41 pm Very helpful! Thanks for the links btw. Ordered the parts, will need to do this on my gs-r driver's door sometime.

You have type r speakers too. :trophy:
I forgot to include that any holes I made was reinforced with packing tape to try and prevent tearing once it's all put back together.

The speakers have held up nicely over the years :thumbup: Type R in front, Type S for the rears. :mrgreen:

Re: DIY Vapor Barrier

Posted: Wed Jun 10, 2020 10:25 am
by coolhandluke
Excellent write up Yoshi! This item has been longstanding on my to-do list. I was able to secure OEM vapor guards before they went discontinued, but I wasn't sure on both how to best to remove the goo and what to reseal with. I owe you :beer: .

Extra credit for coming up with a suitable replacement for Honda discontinuing this part. The community needs more people like yourself as Honda makes it harder for us to maintain these cars. :thumbup:

Re: DIY Vapor Barrier

Posted: Wed Jun 10, 2020 11:11 am
by Stin1
The plastic Honda uses to wrap their windshields is similar in material.

Re: DIY Vapor Barrier

Posted: Thu Jun 11, 2020 12:58 am
by JDMJNKY
:trophy: :trophy: :trophy: :trophy: